Services Falcon Offers

CNC Machine Repair & Troubleshooting

When a machine goes down, time matters. Falcon provides fast-response diagnostics and repair to get your equipment back up and running quickly.

What we handle:

• Machine alarms and fault diagnostics

• Axis drive and servo issues

• Spindle faults and performance problems

• Electrical troubleshooting (wiring, sensors, switches, relays)

• CNC control issues and parameter troubleshooting

• Communication and I/O faults

• Hydraulic and pneumatic system issues

• Intermittent and hard-to-diagnose machine problems

Machine Calibration & Precision Alignment

Ensure your machines are holding tolerance and performing accurately.

Capabilities include:

• Machine geometry verification

• Axis alignment checks

• Repeatability and positioning checks

• Identification of accuracy-related issues

• Recommendations for correction and improvement

CNC Applications & Process Optimization

Improve efficiency, reduce cycle times, and eliminate process issues.

What we support:

• Setup time reduction strategies

• Program and process troubleshooting

• Cycle time improvements

• Tooling and cutting process optimization

• Workholding and setup improvements

• Probing process implementation and refinement

• Operator and process support

Preventative Maintenance Plans

Reduce downtime, extend machine life, and keep performance consistent.

Falcon’s preventative maintenance is built around real-world machine usage—not just generic checklists. Each service is focused on identifying wear, catching problems early, and keeping your equipment running reliably in production.

What we focus on:

• Complete machine health evaluations based on usage and condition

• Lubrication system performance and proper distribution verification

• Inspection of critical wear components (way covers, wipers, seals)

• Ball screw condition, axis load, and motion performance checks

• Electrical cabinet inspection, cleaning, and connection verification

• Cooling systems, spindle chillers, and thermal stability checks

• Detection of developing issues before they turn into failures

• Practical recommendations to improve reliability and reduce unplanned downtime